PM865K01 3BSE031151R1

The ABB PM865K01 3BSE031151R1 is a high-integrity safety controller designed for industrial automation systems requiring SIL 3 certification (IEC 61508) and TÜV certification 46. As part of ABB’s AC 800M High Integrity Controller family, this module combines advanced processing capabilities with fail-safe mechanisms, making it ideal for safety-critical applications in industries such as oil & gas, chemical processing, and power generation.
Product Model : ABB PM865K01 3BSE031151R1
Manufacturer : ABB
Product Type : High-Integrity Safety Controller
Safety Certification : SIL 3 (IEC 61508), TÜV Certified
Processor :MPC862P, 96 MHz
Memory: 32 MB RAM, 1 GB Flash

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Description

The ABB PM865K01 3BSE031151R1 is a high-integrity processor module designed for industrial automation systems, certified for SIL3 safety applications. As part of the ABB AC 800M platform, it delivers high performance and reliability for critical control tasks. Equipped with a 96MHz processor and 32MB memory, the PM865K01 3BSE031151R1 ensures robust computing capabilities for complex automation applications while maintaining system stability and safety.

This high-integrity processor supports dual redundancy, making it ideal for applications requiring high availability and safety, such as oil and gas, chemical, and power industries. It supports multiple communication protocols and seamlessly integrates with other ABB control devices, offering flexible system expansion and simplified configuration.

 PM865K01 3BSE031151R1

PM865K01 3BSE031151R1

Technical Specifications

Specification Value
Model PM865K01 3BSE031151R1
Manufacturer ABB
Type High-Integrity Processor Module
Processor Frequency 96MHz
Memory Capacity 32MB
Redundancy Support Dual redundancy supported
Communication Ports 2 RJ45 Ethernet ports, 2 RJ45 serial ports
Certification SIL3
Operating Temperature Range -25°C to +70°C
Mounting Type DIN rail mounting
Compatible Platform ABB AC 800M series
Power Requirements 24V DC
Dimensions 270mm x 130mm x 60mm

Key Features and Benefits

  • High Safety Standards: Certified for SIL3 applications, ensuring reliable operation in critical tasks. The high-integrity design makes it suitable for industrial environments with stringent safety requirements.
  • Powerful Performance: Equipped with a 96MHz processor and 32MB memory, the PM865K01 3BSE031151R1 efficiently handles complex control tasks and supports multitasking operations.
  • Dual Redundancy: The module supports dual redundancy configurations, ensuring system reliability and availability even in case of failure.
  • Versatile Communication: Offers 2 Ethernet ports and 2 serial ports, supporting multiple communication protocols for seamless device integration.
  • Modular Design: As part of the ABB AC 800M series, it integrates easily with other ABB controller modules, allowing flexible system expansion.
  • Wide Operating Temperature Range: Operates reliably in harsh industrial environments with temperatures ranging from -25°C to +70°C.
 PM865K01 3BSE031151R1

PM865K01 3BSE031151R1

Applications

The PM865K01 3BSE031151R1 is widely used in industrial automation fields that demand high safety and reliability.

  • Oil and Gas: Used in critical safety control systems to ensure safe and continuous production processes.
  • Chemical Industry: Part of process control systems for precise monitoring and control.
  • Power Industry: Deployed in power plants and transmission systems for stable operations and rapid response.
  • Pharmaceutical and Food & Beverage: Ideal for industries requiring strict quality control and safety standards.

Its high performance and safety features make it a preferred choice for complex automation tasks in these industries.

 

 PM865K01 3BSE031151R1

PM865K01 3BSE031151R1

 

Related Products

  • PM866K01: An upgraded version with higher processing power and memory capacity.
  • PM864K01: Another processor module in the same series, suited for standard automation tasks.
  • CI854A: Profibus communication interface module, compatible with PM865K01 3BSE031151R1.
  • TB820V2: I/O module for expanding the input/output capabilities of the control system.
  • TP830: Baseplate module designed to work with PM865K01 3BSE031151R1.
  • PM863K01: Alternative model suitable for medium-scale automation applications.
 PM865K01 3BSE031151R1

PM865K01 3BSE031151R1

Installation and Maintenance

Installation: Before installing the PM865K01 3BSE031151R1, ensure the operating environment temperature is within -25°C to +70°C and check that the power supply meets the 24V DC requirement. Secure the module onto a DIN rail and connect the necessary communication interfaces and power lines. Avoid static discharge damage during installation.

Maintenance: Regularly inspect the communication interfaces and power connections for stability and clean the module surface to prevent dust accumulation. Perform annual system testing to ensure optimal functionality and performance. In case of failure, contact ABB’s official technical support for repair or replacement.

 

Warranty and Support

The PM865K01 3BSE031151R1 comes with strict quality assurance and comprehensive after-sales support. ABB ensures technical assistance and spare parts availability throughout the product lifecycle. Customers can benefit from ABB’s 12-month warranty service, professional technical consultation, and troubleshooting support. Its high quality and reliability make it a dependable choice for industrial automation systems.