5464-596 WOODWARD generator set speed control board

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  • Phone:+86 18350224834
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Description


5464-596 WOODWARD generator set speed control board

5464-596 Product Introduction

 
5464-596 Details:
 
 
The WOODWARD 5464-596 speed controller has a series of significant product features that make it an ideal choice for engine or generator speed control in industrial applications. The following are its main characteristics:
 
Wide application range: This speed controller can be used in diesel engines, gas engines, steam turbines, or gas turbines, with a wide range of applicability.
Flexible signal input: This controller can set the speed or load of the device based on computer control signals of 4-20mA or 1-5 Vdc, providing users with multiple options to meet different control needs.
Multiple working modes: This controller has two working modes: zero difference adjustment and differential adjustment.
Non differential regulation is mainly used for constant speed control and is suitable for single machine operation or multiple prime movers working together in an isolated power grid. Differential regulation provides more control flexibility.
Highly integrated: This speed controller can be used in conjunction with a range of Woodward devices, such as power automatic transferors, input-output controllers, generator load controllers, etc., to achieve more comprehensive system control.
Rich additional functions: In addition to basic speed or load control functions, the controller also has functions such as synchronous or deceleration control, high and low speed adjustment, and fuel limit for override start,
further enhancing its performance and application range.
High precision output signal: The output signal provided by the controller is proportional to the fuel setting required to achieve the desired speed/load, ensuring precise control.
Durable and sturdy: The design takes into account the complexity of industrial environments, allowing the controller to operate stably under various harsh conditions.
In summary, the WOODWARD 5464-596 speed controller plays an important role in industrial applications due to its wide application range, flexible signal input, multiple working modes, high integration,
rich additional functions, and high-precision output signals. Whether it is in the fields of generator sets, compressors, pump stations, or ships and locomotives, it can effectively ensure the stable operation of equipment within the set range.
 

5464-596 is manufactured by Woodward in the company”s easyYgen 3000XT series. The XT series has some updated features on the older 3000 series. Some new features include plug-in replacement,
power measurement level 1, editable screen, multi interface toolkit connection, etc. All details can be found in Woodward easyYgen manual 37582A
This model is the 3200XT-P1 (Package 1) version. A significant difference between the 5464-596 and similar 3200XT-P1-LT models is their operating temperature range.
The rated operating temperature range of this model is -20 to 70 ° C; the rated temperature range of the LT model is -40 to 70 ° C, suitable for outdoor use.
5464-596 is equipped with a monitor (not available on the 3100 model) and is designed for front panel installation.
The toolkit software used for controlling the generator set has multilingual functionality. English, French, German, and Japanese are just a few of the fourteen supported languages.
The built-in HMI has a color LCD and soft keys (now with dedicated buttons) for direct control of the 5464-596 device. Multi level password protection can prevent unauthorized changes.
The easyYgen 3000XT model 5464-596 has three freely configurable PID controllers. It provides input and output control (kW and kvar), as well as MCB and GCB synchronization (sliding/phase matching).
The generator set has four operating modes and the option to configure a manual circuit breaker control device.

How to use 5464-596?
What is 5464-596  used for?
5464-596 Customs Code

 

Contact Us
 
Mobile phone: 18350224834
 
E-mail: sauldcsplc@outlook.com
 
WhatsApp:+86 18350224834

Experience of using FBP bus adapter in intelligent motor controller:(1) Fieldbus can save a lot of costsFrom the installation stage, only one communication cable is used to provide power and communication to the entire network. Compared with the point-to-point control method, a large number of cables, bridges, etc. are saved, which not only shortens the installation time, but also reduces the cost. installation fee.From a control point of view, the use of network communication and “soft” I/O methods saves I/O modules, especially analog modules. For example, for workstations such as intelligent motor controller UMC22 or frequency converters, start/stop, start mode, acceleration/deceleration and other commands; parameters such as voltage, current , temperature, running time, etc. can all be realized from bus network communication.(2) The equipment failure rate is greatly reduced, diagnosis is convenient, and elimination is rapid.Because the FBP system uses only one communication cable to control the entire equipment network, the equipment failure rate is greatly reduced. The use of data communication to control each station not only greatly reduces the number of cables in the traditional point-to-point method, but also greatly reduces fault links and further improves system stability.The centralized control of the motor through the FBP system is very effective, which greatly facilitates the diagnosis of equipment faults. For example, when a certain intelligent motor controller UMC22 fails, not only can the alarm information be seen in the central control room, but the alarm information can also be obtained from the operation panel of the UMC22, which is convenient and fast.Engineering practice shows that 80% of bus faults occur in the bus cable itself, and the FBP system provides pre-installed cables with metal contacts to minimize the possibility of faults caused by cable problems.(3) System monitoring is more convenient and intelligent.The FBP system makes it more convenient for operators to access the working status of field stations and adjust control parameters at any time. Such as motor current, temperature and other parameters to ensure the normal operation of the motor.(4) Plug and play (P&P) system expansion.Because FBP adopts a “hand-in-hand” connection method, users can expand and insert the required monitoring objects in any link as needed.Application 2 of ABB FBP bus adapter in intelligent motor controller:Figure 5 Application of FBP and PDQ22 in smart motorsIn Figure 5, the FBP system uses the PDQ22 device integrated with the Profibus protocol. Profibus and other fieldbuses use the standard RS 485 method. Each segment is limited to 32 master/slave stations. If more devices need to be connected, additional devices are required. relay. Using PDQ22, you can connect 4 devices each to the Profibus DP bus, but as a node in the bus, you can save the number of bus nodes. Has the following characteristics:Up to 4 FBP adapters can be used at one bus node;Reliable system concept: detect equipment faults and indicate bus and equipment status;Simple system integration: free access to parameters, operating and diagnostic data of connected devices; integrated maintenance management.5. ABB FBP bus adapter is used in software configuration of intelligent motor controllersPS501 programming software is used in this system. It uses ABB Codesys V2.3 programming software as the development environment, complies with the international standard of ICE61131-3, and can support statement list (IL), ladder diagram (LD), and function block (FBD). , Sequential Function Chart (SFC), Structured Text (ST), and Continuous Function Chart (CFC) six programming languages. The complete setup of the AC500 system can be completed, including all fieldbuses and interfaces, as well as comprehensive diagnostic functions, alarm handling, integrated visualization functions and open data interfaces.Figure 6 FBP bus adapter configuration diagram in PS501 softwareFigure 7 UMC22 monitoring interface (PS501 visualization function)

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