5462-896 From Woodward, USA

Model: 5462-896

Brand: Woodward

Delivery time: In stock

Security level: SIL2

Protection level IP: 65

Driving energy: hydraulic actuator

Customized processing: No

Origin: United States

Whether to import: Yes

Purpose: To control a steam turbine

  • Email:sauldcsplc@outlook.com
  • Phone:+86 18350224834
  • WhatsApp:+8618350224834

Description


5462-896 From Woodward, USA

5462-896 Product Introduction

 
5462-896 Details:
 
 
The WOODWARD 5462-896 speed controller has a series of significant product features that make it an ideal choice for engine or generator speed control in industrial applications. The following are its main characteristics:
 
Wide application range: This speed controller can be used in diesel engines, gas engines, steam turbines, or gas turbines, with a wide range of applicability.
Flexible signal input: This controller can set the speed or load of the device based on computer control signals of 4-20mA or 1-5 Vdc, providing users with multiple options to meet different control needs.
Multiple working modes: This controller has two working modes: zero difference adjustment and differential adjustment.
Non differential regulation is mainly used for constant speed control and is suitable for single machine operation or multiple prime movers working together in an isolated power grid. Differential regulation provides more control flexibility.
Highly integrated: This speed controller can be used in conjunction with a range of Woodward devices, such as power automatic transferors, input-output controllers, generator load controllers, etc., to achieve more comprehensive system control.
Rich additional functions: In addition to basic speed or load control functions, the controller also has functions such as synchronous or deceleration control, high and low speed adjustment, and fuel limit for override start,
further enhancing its performance and application range.
High precision output signal: The output signal provided by the controller is proportional to the fuel setting required to achieve the desired speed/load, ensuring precise control.
Durable and sturdy: The design takes into account the complexity of industrial environments, allowing the controller to operate stably under various harsh conditions.
In summary, the WOODWARD 5462-896 speed controller plays an important role in industrial applications due to its wide application range, flexible signal input, multiple working modes, high integration,
rich additional functions, and high-precision output signals. Whether it is in the fields of generator sets, compressors, pump stations, or ships and locomotives, it can effectively ensure the stable operation of equipment within the set range.

5462-896 is manufactured by Woodward in the company”s easyYgen 3000XT series. The XT series has some updated features on the older 3000 series. Some new features include plug-in replacement,
power measurement level 1, editable screen, multi interface toolkit connection, etc. All details can be found in Woodward easyYgen manual 37582A
This model is the 3200XT-P1 (Package 1) version. A significant difference between the 5462-896 and similar 3200XT-P1-LT models is their operating temperature range.
The rated operating temperature range of this model is -20 to 70 ° C; the rated temperature range of the LT model is -40 to 70 ° C, suitable for outdoor use.
5462-896 is equipped with a monitor (not available on the 3100 model) and is designed for front panel installation.
The toolkit software used for controlling the generator set has multilingual functionality. English, French, German, and Japanese are just a few of the fourteen supported languages.
The built-in HMI has a color LCD and soft keys (now with dedicated buttons) for direct control of the 5462-896 device. Multi level password protection can prevent unauthorized changes.
The easyYgen 3000XT model 5462-896 has three freely configurable PID controllers. It provides input and output control (kW and kvar), as well as MCB and GCB synchronization (sliding/phase matching).
The generator set has four operating modes and the option to configure a manual circuit breaker control device.

How to use 5462-896?
What is 5462-896  used for?
5462-896 Customs Code

Contact Us
 
Mobile phone: 18350224834
 
E-mail: sauldcsplc@outlook.com
 
WhatsApp:+86 18350224834

3.2 Upgrading of regulators and control systemsFor the upgrade of the regulator, the original excitation control system cabinet structure is retained, and the entire system is upgraded by upgrading the board card. Among them, the CoB main board, MUB measurement board, F10 input and output board, and LCP local control panel were replaced with the PEC800 controller, CCM measurement control interface board, CIo comprehensive input and output board, and ECT excitation system control terminal in the Unitrol6800 system respectively.For the upgrade of the power cabinet, since the power of the excitation system will not change during the transformation, the N-1 redundant configuration of the five UNL3300 rectifier bridges in the original system has not been changed, but the control and measurement parts of the rectifier bridge have been upgraded. And the fan circuit and power control part of the rectifier bridge have been upgraded. Among them, the signal interface board (PsI) was changed to the rectifier bridge signal interface board (CsI), the circuit breaker of the rectifier bridge panel was changed from CDP to CCP, and the rectifier bridge control interface board (CIN) was changed to the rectifier bridge control board (CCI).For the upgrade of the demagnetization cabinet, the switch control part was mainly upgraded. By adding a CIo board to the switch cabinet and installing a special power distributor and relay to control the demagnetization switch, the original PsI board was removed. Secondly, in the transformation of the current detection part, the Hall element in the Unitrol5000 system was replaced by the current relay of the Unitrol6800 system.For the upgrade of the excitation current measurement part, the rectifier side Hall element of the rectifier bridge was replaced with an AC side CT. Relying on the linearity of the CT, the current sharing coefficient of the excitation system was increased to 0.98, so that the role of the rectifier bridge can be fully exerted in the system. . For the upgrade of the fan power supply circuit of the rectifier cabinet, each power cabinet can independently control the power supply of the fans in the cabinet to avoid the problem that if the power circuit relay fails in the original system, all the fans will not work.3.3Unitrol6800 functional logic configuration pointsThe Unitrol6800 system adds PT slow-blow judgment logic, and defines the actions of PT slow-blow as alarm and channel switching. The system PT slow-blow logic pressure difference is 2% to ensure sufficient sensitivity. Since some external reasons will cause the sequential increase or decrease of magnetic commands, a special increase or decrease magnetic contact adhesion judgment logic has been added to effectively lock out external causes. At the same time, it can avoid the jitter of the relay on the increase or decrease magnetic circuit and ensure the stability of the circuit. The excitation temperature detection is used to alarm in the system, but it cannot control the system tripping. The tripping intermediate relays K291 and K292 use high-power (≥5w) relays to avoid the problem of tripping of the excitation system due to signal interference.4 Problems discovered during the transformation and their solutionsAfter upgrading the excitation system from Unitrol5000 to Unitrol6800, since the partition between the regulator cabinets of the original excitation switch cabinet was removed and the mounting backplate of the regulator was moved forward, the hot air from the excitation switch cabinet will enter the excitation regulator cabinet, causing the cabinet to be damaged. The internal temperature rises, and sometimes the temperature can even reach 45°C. In order to avoid problems caused by high temperatures, partitions were added to reduce the temperature inside the switch cabinet and control the temperature to 30°C.During the maintenance process, if the grounding carbon brush of the generator is removed, it is easy to cause the rotor grounding relay isoLR275 to malfunction. Therefore, during maintenance, the power supply of the grounding relay will be disconnected and the large shaft in the magnetic cabinet will be short-circuited.5 ConclusionThrough the transformation of the excitation system, our company not only meets the needs of increasing the generator capacity, but also eliminates the safety hazards of ARCnet failure or flat cable damage in the excitation system of the unit. It can find the fault point during maintenance and prevent the unit from non-stop. event. The new board used in the new excitation system has modular characteristics, which can make online maintenance more convenient, and because the boards use trigger pulse generation communication and optical fiber redundant communication, the stability of information transmission is ensured. Avoid communication failures and damage to pulse lines.

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