5403-616 WOODWARD Speed Sensor Full Series

Model: 5403-616

Brand: Woodward

Delivery time: In stock

Security level: SIL2

Protection level IP: 65

Driving energy: hydraulic actuator

Customized processing: No

Origin: United States

Whether to import: Yes

Purpose: To control a steam turbine

  • Email:sauldcsplc@outlook.com
  • Phone:+86 18350224834
  • WhatsApp:+8618350224834

Description


5403-616 WOODWARD Speed Sensor Full Series

5403-616 Product Introduction

 
5403-616 Details:
 
 
The WOODWARD 5403-616 speed controller has a series of significant product features that make it an ideal choice for engine or generator speed control in industrial applications. The following are its main characteristics:
 
Wide application range: This speed controller can be used in diesel engines, gas engines, steam turbines, or gas turbines, with a wide range of applicability.
Flexible signal input: This controller can set the speed or load of the device based on computer control signals of 4-20mA or 1-5 Vdc, providing users with multiple options to meet different control needs.
Multiple working modes: This controller has two working modes: zero difference adjustment and differential adjustment.
Non differential regulation is mainly used for constant speed control and is suitable for single machine operation or multiple prime movers working together in an isolated power grid. Differential regulation provides more control flexibility.
Highly integrated: This speed controller can be used in conjunction with a range of Woodward devices, such as power automatic transferors, input-output controllers, generator load controllers, etc., to achieve more comprehensive system control.
Rich additional functions: In addition to basic speed or load control functions, the controller also has functions such as synchronous or deceleration control, high and low speed adjustment, and fuel limit for override start,
further enhancing its performance and application range.
High precision output signal: The output signal provided by the controller is proportional to the fuel setting required to achieve the desired speed/load, ensuring precise control.
Durable and sturdy: The design takes into account the complexity of industrial environments, allowing the controller to operate stably under various harsh conditions.
In summary, the WOODWARD 5403-616 speed controller plays an important role in industrial applications due to its wide application range, flexible signal input, multiple working modes, high integration,
rich additional functions, and high-precision output signals. Whether it is in the fields of generator sets, compressors, pump stations, or ships and locomotives, it can effectively ensure the stable operation of equipment within the set range.

5403-616 is manufactured by Woodward in the company”s easyYgen 3000XT series. The XT series has some updated features on the older 3000 series. Some new features include plug-in replacement,
power measurement level 1, editable screen, multi interface toolkit connection, etc. All details can be found in Woodward easyYgen manual 37582A
This model is the 3200XT-P1 (Package 1) version. A significant difference between the 5403-616 and similar 3200XT-P1-LT models is their operating temperature range.
The rated operating temperature range of this model is -20 to 70 ° C; the rated temperature range of the LT model is -40 to 70 ° C, suitable for outdoor use.
5403-616 is equipped with a monitor (not available on the 3100 model) and is designed for front panel installation.
The toolkit software used for controlling the generator set has multilingual functionality. English, French, German, and Japanese are just a few of the fourteen supported languages.
The built-in HMI has a color LCD and soft keys (now with dedicated buttons) for direct control of the 5403-616 device. Multi level password protection can prevent unauthorized changes.
The easyYgen 3000XT model 5403-616 has three freely configurable PID controllers. It provides input and output control (kW and kvar), as well as MCB and GCB synchronization (sliding/phase matching).
The generator set has four operating modes and the option to configure a manual circuit breaker control device.

How to use 5403-616?
What is 5403-616  used for?
5403-616 Customs Code

Contact Us
 
Mobile phone: 18350224834
 
E-mail: sauldcsplc@outlook.com
 
WhatsApp:+86 18350224834

Design and implementation of variable frequency transmission system based on ABB hardware architectureintroductionWith the increasing development of transmission technology and the increasing demand for actual use, variable frequency transmission systems have been widely used.As a Fortune 500 company in the world, ABB is a leader in the fields of power and automation technology and has strong capabilities in control systems, high-voltage, medium-voltage and low-voltage frequency conversion technology and transmission technology. Therefore, this article mainly relies on ABB”s control, frequency conversion and transmission technology, and uses related hardware products to design and implement the frequency conversion transmission system.To truly design and implement a usable variable frequency drive system, the entire system must be fully equipped, conveniently operable and compatible with a wide range of needs, so that it can be used without changing the control method and operation. According to the actual control needs, that is, combining frequency converters with different performances and variable frequency motors with different speeds or torques to quickly build and realize a variety of control requirements.1 System design purpose and compositionThe design purpose of this system is to control ABB inverters through local and remote control methods and complete 4 independent channels of closed-loop speed control to drive different test objects to rotate.The entire control system consists of the following four main components: remote control computer, panel industrial computer (touch screen), PLC and speed-regulating frequency converter. The system design block diagram is shown in Figure 1.In order to ensure the accuracy of motor speed control, an encoder module is added. The PLC can obtain the feedback of the rotary encoder in the frequency converter through the ProfibusDP protocol. The speed control is performed through the frequency converter for internal PID closed-loop control.2 System hardware implementation2.1 Control some hardwareThe control part of the hardware mainly refers to the sum of hardware that supports operators to use the equipment directly or indirectly and complete the functions of the equipment. Its main hardware includes computer control terminal, touch screen control terminal, PLC control unit, other auxiliary circuits and measurement and control components.2.2 Transmission hardwareThe transmission hardware mainly refers to the total number of equipment that can relatively independently perform a complete transmission function. Its main hardware includes frequency converters, variable frequency motors (configured with rotary encoders as needed) and other auxiliary circuits. Among them, the selection of motors and frequency converters should be based on the principle of selecting the motor first and then selecting the frequency converter. details as follows:First, according to the tangential speed at which the object under test is to complete rotation, select the motor speed according to the following formula:Secondly, choose based on several other important basic parameters of the motor, such as system hardness, torque, weight, etc. This system uses ABB”s variable frequency motor.Finally, select an appropriate frequency converter based on the motor power. In addition, the actual situation of the object being tested must also be taken into consideration, such as whether the rotating load belongs to the heavy-load usage of the frequency converter, etc.3Software systemSystem software includes three major categories in total, namely computer control software, touch screen software and PLC software. Among them, the PLC software, as the underlying software, is responsible for the interaction with the computer control software and touch screen software on the upper side, and the interaction with the frequency converter on the lower side. Therefore, from the architecture of the entire software system, it can be defined as a host and slave computer structure.3.1 System development platformThe software system has two control methods: remote and local. The development platforms for the three major categories of software are Windows operating system, LabVIEW[4] integrated development environment, CodesysV2.3, and CP400.3.2 System software architectureThe software of the entire system is divided into three types, namely remote control software, PLC control software and local control software. Among them, the remote control software runs under the Windows operating system and is developed under the LabVIEW integrated development environment; the PLC control software is developed under the CodesysV2.3 programming environment; the local control software runs on the touch screen computer and is developed under the CP400 environment. The relationship between the three software is shown in Figure 2.

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